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Cardboard separators laminated with EPE film

 

Challenge/Opportunity

The need to protect products with very smooth surfaces without having to use additional bags as protection;

 

The chosen solution

We chose a system composed of B flute corrugated cardboard, with 394 gsm and an ECT of 4.39 kN/m, which we laminated on both sides with an 0.8mm thick EPE film by cold lamination process;

 

Advantages

  • Eliminated the fine scratches on the products and so reducing the scrap rate for the customer;
  • The parts are now fixed by the separators;
  • Each part stays inside its own location in the hive;
  • The packing of 5 different products was standardized by two concepts;
  • More parts are delivered in the same truck volume;
  • Simplified packaging inventory management – from cardboard and foam to a single material;
  • Quick packing by having the separators delivered to the client already assembled;
  • The separators are delivered folded and by batches corresponding to the layers required for a box;
  • The solution is scalable to different product sizes;
  • The materials can be ordered with ESD properties – for both cardboard and EPE film;
  • The corrugated board can be type B, C, EB and BC flutes;
cardboard separator laminated epe
cardboard separator laminated epe
cardboard separator laminated epe

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