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Foam laminated cardboard insert for painted aluminium housing

 

Challenge/Opportunity

The demand came from the need for a protection system that would withstand heavy loads, and at the same time would ensure the protection of coated materials.

 

The chosen solution

We chose a system that consisted of kraft cardboard with a density of 640 g/m2, ECT of 8.36 kN/m, that was laminated with expanded polyethylene foam. The composite was die-cut to a custom size;

 

Advantages

  • It provides high shock resistance in critical parts, such as the corners of the aluminum housing inside the cardboard box;
  • It can be delivered flat in order to save storing space, but also pre-assembled to save customer`s labour cost;
  • Added protection due to better spacing between the housing and the box walls / cardboard layers;
  • Effective shock absorbance even after multiple uses across the supply chain;
  • Low abrasion for sensitive polished or painted surfaces;
  • Enhanced stacking capacity due to the insert’s height alignment with the box;
  • The possibility to add new elements or perforations that would allow better securing of irregular-shaped products, or products that contain inserts, handles and other protruding elements;
foam laminated cardboard
foam laminated cardboard
foam laminated cardboard
foam laminated cardboard

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